Skip to main content

Assembly technology

Aluminium profiles and connecting elements for every system – We support you in designing an efficient working environment with solutions individually tailored to your purposes

In this context, we draw on the extensive product range of Bosch Rexroth and offer the cutting and special processing of the profiles according to customer requirements, at low cost and with low installation costs.

Whether simple safety fences, complex frames, enclosures, special and series systems, ESD-capable systems, workstations or lines for material supply and interlinking: with the flexible Bosch Rexroth assembly system, we work with you to solve any challenge from a wide range of industries quickly and easily.

The Bosch Rexroth modular system offers everything you need for an efficient working environment, including free planning software.

Let our competent contact persons advise you.

Assembly technology

Aluminium profiles and connecting elements for every system – We support you in designing an efficient working environment with solutions individually tailored to your purposes

In this context, we draw on the extensive product range of Bosch Rexroth and offer the cutting and special processing of the profiles according to customer requirements, at low cost and with low installation costs.

Whether simple safety fences, complex frames, enclosures, special and series systems, ESD-capable systems, workstations or lines for material supply and interlinking: with the flexible Bosch Rexroth assembly system, we work with you to solve any challenge from a wide range of industries quickly and easily.

The Bosch Rexroth modular system offers everything you need for an efficient working environment, including free planning software.

Let our competent contact persons advise you.

MTpro – Plan your assembly systems quickly and easily.

The intuitive MTpro software supports you from the selection and configuration to the ordering of Bosch Rexroth components. With the free MTpro engineering software, you can plan, calculate and document your assembly systems in just a few steps. Whether transfer system, profile rack or manual production system – the intuitive operating concept of the layout designer enables you to design even complex constructions and system layouts in the shortest possible time. Download MTpro

For more liberty and flexibility at the digital workplace, you can also use the MTpro Online Designer. Create your assembly layouts now with the online version of the MTpro Layout Designer. The Layout Designer can be executed directly in the browser. Advantages are: 

  • 24/7 access
  • Quick exchange of initial layouts with all project participants 
  • Automatic update of the CAD library 
  • Direct enquiry option  
  • Problem-free exchange of layout files with the MTpro full version
    Sortiment an Alumiumprofilen

    The extensive range of aluminium profiles from Bosch Rexroth AG, with more than 100 strut profiles, offers solutions for all load cases with the most diverse requirements.

    Schutzzaunkomponentnen

    We use aluminium profiles and EcoSafe safety fence components to develop customized safety enclosures in accordance with current standards and safety guidelines.

    Schallschutzeinhausung

    Effective noise protection in industry. In cooperation with our partner, we develop sound insulation enclosures as well as sound insulation elements according to customer requirements.

    Installationselemente mit Kabelkanälen

    Maintenance-friendly electrical installation with cable channels from Bosch Rexroth

    Linearführungen

    The linear guides made of aluminium are light and flexible in their application possibilities and optimally designed for the construction of individual handling devices, feeding systems and guides in working machines.

    Software MTpro

    The intuitively operated MTpro software supports you from the selection and configuration to the ordering of Bosch Rexroth components.


    Unite Bosch Rexroth brand assortment fast and easy shopping via Mercateo

    Profile technology

    Profile technology

    With more than 100 strut profiles for all types of loading,
    Bosch Rexroth AG offers the widest product range for
    different requirements:

    • Square and rectangular profiles
    • Light profiles with optimized cross-sections
    • Round profiles and profiles with smooth lateral surfaces

    Connectors with high load-bearing capacities combined with ultra robust slots and large central bores make profile connections possible which can handle high static and dynamic loads. In total, the Bosch Rexroth portfolio consists of 6 different profile ranges. All profiles within one profile range have the same slot dimensions and spacing to ensure perfect coordination
    during construction.
    Profiles with slotted 10 mm are characterized by very high stability and are therefore ideally suited for the construction of highly loaded tables or even machine frames.
    Due to the different slot spacing of 40 mm, 45 mm, 50 mm or 60 mm, the variety of combination options and the flexibility in the design of special solutions is high.
    Profiles with 8 mm and 6 mm slots are used, for example, for the construction of light equipment, partition walls, laboratory superstructures or shelving systems, as well as material trolleys.
    Please refer to the new MGE – Basic Mechanic Elements catalogue for the variety of the Bosch Rexroth modular profile system.

    Discover new dimensions with the tubular framing system from Bosch Rexroth. The modular system consists of 19 standard components and was designed according to the poka-yoke principle to guarantee fast and error-free assembly. Flexibility and expandability are the advantages of the tubular framing system and allow subsequent improvements and adjustments to the fixtures and assembly lines. 

     Numerous individual solutions can be planned and assembled quickly and cost-effectively. A few standard components are used to create specific racks, material carts, workstations or other racks tailored to your needs.

    The special design profile for smart design ideas. 

    The function-integrated profiles (FIP) from Bosch Rexroth create more freedom in the design and implementation of construction ideas. At last, it is possible to route cables, data lines and hoses safely and in a space-saving manner in the completely internal cable routing. The new profile junction ensures trouble-free routing between the profiles. This also makes assembly and installation on site much easier.

    Advantages: 

    • Completely integrated cable routing in the frame construction
    • Low construction and assembly as well as maintenance effort
    • High flexibility with a small variety of parts
    • Aesthetic design due to closed external surfaces
    • Unique profile joints with internal cable guide

    Key technical data:

    • Grid dimension 40 mm
    • Profile slot 10 mm
    • Compatible with Bosch Rexroth aluminium profile modular system
    • VDE certified
    • Suitable for EPA
      Accessories

      The connecting elements from Bosch Rexroth, which are optimally matched to the product range, provide more flexibility in the design of individual solutions made of aluminium profiles. 

      The selection of connecting elements is diverse. They can be configured in a variety of ways, are ESD-capable and offer the right solution both for purely technical applications and for applications that have to meet specific design requirements. 

      Excerpt from the Bosch Rexroth MGE catalogue: 

      • Bolt connector
      • Quick connector
      • Bracket
      • Cubic connector
      • Heavy duty connector
      • T-connector
      • End connector
      • Profile connector
      • feet and base plates in different sizes
      • Wheels with different running properties depending on requirements. Here Bosch Rexroth offers a variety of special solutions, such as chemically resistant wheels, ESD conductive wheels or wheels for clean rooms, too.
      • Trestle roller, castor wheel, plastic rollers, heavy-duty wheel and lifting wheel with integrated machine base

      Various designs of joints for a wide range of applications.

      • Movable or rigid profile connections
      • Convenient adjustment and fixing with the aid of a clamping lever
      • Joints for swivelling supporting arms
      • Bracket adjustment for shelves

        We offer a variety of products from the Bosch Rexroth modular system:

        • Hinges
        • Folding door elements
        • Door locks
        • Door handles

        As with all accessories, the doors and fittings are also matched to the strut profiles and are compatible and ESD-capable.

        protection caps
        feet
        joints
        quick connector
        wheels

        Safety and protective enclosures

        Safety and protective enclosures

        We develop customized protective enclosures from aluminium profiles and EcoSafe protective fence components in accordance with current standards and safety guidelines. 

        • Universal safety fences made of standard elements 
        • Partition walls 
        • Enclosures for plant and machinery 
        • Enclosures for transport systems 
        • Enclosures for robots 

        Coloured according to your ideas, from the design as a lattice fence, to enclosed Plexiglas, Makrolon, rigid foam or sheet metal, we adapt to your wishes. The EcoSafe safety fence components comply with all important standards, such as the Machinery Directive 2006/42/EC, DIN EN ISO 12100 – Safety of machinery and equipment; DIN EN ISO 13857 and DIN EN ISO 14120. This also includes the innovative Safety Strip safety kit, where the screw remains connected to the suspension bracket and a toggle lever ensures that the protective frame cannot fall out. 

        The Eco-Safe programme guarantees quick planning and efficient and practical realisation of a protective fence by means of pre-assembled protective frames as well as door kits. The system is compatible with the aluminium profile modular system and thus offers a variety of comprehensive solutions for all industrial requirements.

        Soundproofing applications

        Soundproofing applications

        Effective noise protection in industry. In cooperation with our partners, we develop sound insulation enclosures as well as sound insulation elements according to customer requirements for e.g.:

        • Machines and plants
        • Noise-intensive processes
        • Test benches
        • Compressors
        • Generators
        • Enclosures for absolute silence e.g.: Recreation rooms and quiet zones
        • Measuring and test rooms

          Installation elements

          Installationselemente

          Maintenance-friendly electrical installation with cable ducts from Bosch Rexroth.

          For easy localization and troubleshooting, it is important to implement the electrical installation correctly. Cable channels from Bosch Rexroth enable clean routing of cables and can be flexibly adapted to the conditions. Depending on your requirements, you can choose between cable channels made of aluminium or plastic cable channels.

          Aluminium cable channel

          • High-quality, attractive external finish thanks to anodized channel surface and cover plate
          • Can be either clipped or screwed onto aluminium profile as required
          • Different cable channels sizes 40 × 40 mm, 40 × 80 mm, 80 × 40 mm, 80 × 80 mm
          • Fitting of sockets, switches etc. possible (mechanical finishing)
          • Modular design with T-piece corner cable channels and cable holes
          • ESD conductive, VDE certified and meets the standards DIN EN 50085-1, 50085-2-1

          PVC cable channel

          • Available in the colours Signal gray and Black (ESD capable)
          • Quick and easy to install by simply clipping onto the aluminium profile
          • Cable channel sizes 40×20mm, 40×40mm, 45×45mm
          • Plastic cover caps for sealing the cable channel
          • pre-punched holes for running cables through

              Linear guides

              Linear guides

              The linear guides made of aluminium are light and flexible in their application possibilities and optimally designed for the construction of individual handling equipment, feed systems and guides in working machines. Precise cam roller guides enable high speeds for, for example, lifts with electric drives or guides at the workplace.

              We offer both individual components for do-it-yourself assembly and completely assembled linear guides in the desired length.